Infrastructure

State-of-the-Art Manufacturing Facilities

Our infrastructure is strategically located in Ambattur Industrial Estate, Chennai, spread across three distinct plants. These facilities are designed to support large-scale precision manufacturing, with an emphasis on quality, efficiency, and scalability. Each plant is dedicated to specific production processes, enabling streamlined operations. The layout optimizes material flow and minimizes handling time. We have invested in high-end machinery from globally reputed brands. The floor plans are organized for lean manufacturing practices. Environmental controls ensure clean and safe operations. Skilled labor is backed by strong technical supervision. Regular maintenance ensures uptime and consistency. Together, these facilities position us for sustainable growth.

Advanced Pressure die casting

Precision CNC Machining & Automation

CNC machining is a vital part of our infrastructure, with high-precision turning and milling centers installed across our facilities. We employ Brother, Fanuc, and Mazak machines to deliver parts with tight tolerances. Programmable tailstocks, multi-axis machining, and automated loading/unloading allow us to reduce cycle time. These machines handle complex geometries and multi-stage operations with ease. We also use tool-life monitoring and offline programming systems. A dedicated team of CNC programmers ensures tool path optimization and design validation. Fixtures are designed in-house to ensure part stability and precision. Batch production is tested for consistency using advanced gauges. The CNC shop is continuously upgraded with new capabilities. It’s a symbol of our investment in automation and smart manufacturing.

Quality Inspection and Metrology

We follow a stringent quality control process supported by world-class metrology tools. Our labs feature CMMs (Coordinate Measuring Machines) with Renishaw probes for high-resolution measurements. We use MAHR Surface and Contour systems for surface inspection. Height gauges, bore gauges, slip gauges, and profile projectors form our basic inspection arsenal. All tools are regularly calibrated and traceable to NABL standards. First Article Inspection (FAI) and Statistical Process Control (SPC) are integrated into our process. We maintain controlled environments for inspection to avoid temperature-based variations. Visual checks and functional tests are part of our final quality stage. Our goal is zero-defect delivery with 100% customer satisfaction. Quality is the foundation of everything we do.

COMMON QUESTIONS

Most Popular Questions

Get answers to some of the most common questions about our products, services, and manufacturing capabilities. We’re here to help you make informed decisions with full confidence.

How many manufacturing units does KKR Metal Components operate?

We operate three dedicated manufacturing units located in Ambattur Industrial Estate, Chennai. Each plant is designed for specific operations including die casting, machining, and quality inspection to maintain operational efficiency and focus.

What kind of infrastructure supports your die casting operations?

Our die casting infrastructure includes cold chamber pressure die casting machines ranging from 200T to 400T. These machines are integrated with PLC controls, automated spraying, and shot monitoring systems to ensure dimensional accuracy and repeatability.

What CNC capabilities do you have in your infrastructure?

Our CNC infrastructure is powered by machines from Brother, Fanuc, and MAZAK, offering advanced turning and vertical machining capabilities. These are equipped with features like tailstocks, tool life monitoring, and automation for consistent output.

What quality control infrastructure is available on-site?

We have a full-fledged metrology lab equipped with Coordinate Measuring Machines (CMM), MAHR Surf Contour machines, digital gauges, and profile projectors. All instruments are calibrated and traceable to NABL standards, supporting our zero-defect commitment.

Are your facilities certified for international standards?

Yes, all our manufacturing units follow ISO 9001 and IATF 16949 certified quality management systems. Our infrastructure is routinely audited and upgraded to comply with both customer and international standards in automotive and industrial sectors.

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